Professional 3D Print Manufacturing you can Trust
At Midlands 3D, we specialise in high-performance 3D printing for orthotic and prosthetic (O&P) product development. Whether you’re designing custom insoles, complete orthotic systems, or prosthetic components, our cutting-edge HP Multi Jet Fusion (MJF) technology delivers the precision, strength, and repeatability essential for clinical and commercial success. As one of the UK’s leading 3D printing service providers, we support orthotic developers, podiatrists, clinicians, and medical device manufacturers with scalable, cost-effective production. Our services enable the creation of custom-fit, patient-specific devices—reliably and affordably—for both NHS and private healthcare sectors.
Why Choose Midlands 3D for Orthotics & Prosthetics?
Skin safe Materials and Finishes
We offer a wide range of engineering-grade and biocompatible plastics suitable for O&P applications, including:
- Nylon PA12 and PA11 (MJF) – Lightweight, flexible, and tough, ideal for foot orthotics and wearable braces.
- Flexible TPU (SLS) – Flexible yet durable, perfect for cushioning, insoles, and shock-absorbing components.
- PETG & ABS (FDM) – Strong, stable materials suitable for low-run production and prototyping.
- SLA Resins (including medical-grade resins) – High-resolution parts for complex geometries or trial devices.
In addition, our MJF printed, finished and dyed products are certified to conform to ISO 10993-1, ISO 10993-5 and ISO 10993-12, skin irritation and cytotoxicity standards.
Consistent, Repeatable Results
We understand that for every set of custom orthotics or prosthetics there is a patient waiting to receive that order where discomfort and pain can be alleviated. Every order we process is tracked, quality-checked, and produced to a standard you can rely on.
From a single prosthetic to a full production run, we deliver a repeatable, high quality manufacturing service to support clinical trials, small batch production or full-scale commercialisation.
Built for Long-Term Partnerships
At Midlands 3D, we build long-term partnerships that support your growth with reliable, scalable 3D printing services. Our in-house engineering team guides you from initial design through to production optimisation and supply chain integration. We also offer Manufacturing Partner Agreements that provide:
- Fixed long-term pricing
- Custom delivery schedules
- A commercially efficient service model
Whether you’re scaling up or streamlining production, we deliver:
- Responsive support
- Expert technical advice
- Flexible manufacturing capacity
Partner with Midlands 3D for dependable, high-quality additive manufacturing tailored to your business needs.
Try Us for Free
Qualified O&P professionals can request a free consultation and custom-printed sample.
Send us your design and we’ll manufacture to your own specification or from sample files we hold, using one of our recommended materials. Let us show you the difference a professional 3D print partner can make.
Talk to Us. Visit Us.
Talk to us and find out what makes working with Midlands 3D so different. If you’ll be in the area, why not arrange to stop by for a guided tour of our manufacturing facility, meet the team and browse our showroom for inspiration.